|
The JVL IO-Link is now built into the IO connectors of a JVL motor.
IO-Link is becoming increasingly popular as low cost alternative to Ethernet and other serial protocols.
JVL motors can now also connect to IO-Link with a build in IO-Link for fast and easy interface. It does not use external gateway or CPU but communicate directly with JVL main microprocessor for fast response time. Normally would you think IO-Link with a 230 kbit serial communication is a slow compared to Ethernet but with JVL FastMAC 2 byte protocol can response time <1mS be achieved.
IO-link will be supported on all new JVL motors like MAC motor® integrated servo MACxx04/02 series and ServoStep™ integrated MISxx stepper motors.
JVL’s IO-Link features:
- AOI and function block available for Rockwell and Siemens PLC
- IODD files for plug and play simplified Integration to PLC, supporting the different JVL modes of operation
- Data storage for easy commissioning and replacement Event handling for timestamped diagnostics
- Any IO-Link master will be able to control the motor
- All motion functions can be controlled through the IO-Link channel
- All motor registers can be read or write
- ModeFM ultra compact processdata format with 2 byte for extremely low IO-Link cycletime <1mS
- One cable with both Power and IO-Link for low power applications
- Minimize stock Available with both IO-Link and Ethernet based communication
- Easy commissioning using IODD files and Parametrization directly from the IO-Link master
|
|

|

|

|

|
|
|
- Mode66 for 6 in and 6 out registers similar to the well known JVL Ethernet concept
- Mode88 for 8 in and 8 out 100% user configurable register setup, similar to the well known JVL Ethernet concept
- Conformance tool tested and passed
- IO-Link standard 1.1.4 supported
- Specialized Gripper mode Simple control with high servo-controlled accuracy
Typical applications:
- Format adjustment. Replacement of handwheel adjustment
- Gripper with high precision and dynamics using the JVL ServoStepper control system
- Pick and place operations. Move between 2-8 pre-selected positions with pre-configured velocity, acceleration and torque setting
- Air-cylinder replacement with precise acceleration and speed control
- Setup axis, only requiring a minimal bandwidth and no hard timing or synchronization requirement
|
|
Topology Rockwell example, one IO-Link for each motor
|
|

|
|
Milestones for IO-Link Functionality
|
Data storage
|
Q1 - 2025
|
Event Handling
|
Q1 - 2025
|
Diagnostic
|
Q1 - 2025
|
Block parameter
|
Q1 - 2025
|
Response time (Preliminary data)
| PLC and IO-Link Master |
ModeFM
(FastMAC)
|
Mode 66
|
Mode 88
|
| Rockwell CompactLogix 5380 PLC (Rockwell, EthernetIP) |
| Baumer CM50.EIP, 1 ms RPI |
10 ms
|
25 ms
|
|
| Rockwell Armorblock 1732E-8IOLM12R, 2 ms RPI |
|
30 ms
|
30 ms |
| Siemens 1511-1 PN PLC (Siemens, Profinet) |
| Balluff BNI PNT-507-005-Z040 |
10 ms
|
25 ms
|
20 ms |
The measured system cycletime is based on a data value set from the PLC in the motor and read back again.
As a reference an EthernetIP equipped MIS motor has a system cycletime of 3 ms, based on 1 ms RPI.
Cyclic timing
JVL IO-Link products
| JVL Part number |
|
Connector |
Photo |
| ServoStep™ - 2 connector: Power over IO-Link + IA1-3 O1 RS485 |
| MIS17..L2.. |
Connector 1: Power IO-Link
Connector 2: RS485 IO1-4
Notice: Check IOLINK master for current and voltage limitation, read more in the manual. |

|

|
| MIS23..L2.. |

|
 |
| ServoStep™ - 2 connector: Power over IO-Link + IO1-8 RS485 MFIO |
| MIS17..L3.. |
Connector 1: Power IO-Link
Connector 2: IO1-8 RS485 MFIO
Notice: Check IOLINK master for current and voltage limitation, read more in the manual. |

|

|
MIS23..L3..
|

|
 |
| ServoStep™ - Standard 4 connector |
MIS17..L5..
|
Connector 1: Power
Connector 2: RS485 IO1-4
Connector 3: IO-Link
Connector 4: IO1-8 RS485 MFIO |

|
 |
| MIS23..L5.. |

|
 |
| ServoStep™ - 4 connector: IO-Link + Ethernet |
MIS17..Bx..
|
Connector 1: Power
Connector 2: Ethernet
Connector 3: IO-Link
Connector 4: IO1-8 RS485 MFIO |

|
 |
| MIS23..Bx.. |

|
 |
| Under development |
MIS34..L5..
|

|
MIS43..L5..
|

|
MAC404..L5..
|
 |
MAC1004..L5..
|
 |
JVL Part number
|
Connector |
|
Photo |
IO-Link cable
|
WI1000-M12M5TF5T03N
|
M12 5 pin male / 5 pin female
|
3 m
|
|
WI1000-M12M5TF5T05N
|
M12 5 pin male / 5 pin female
|
5 m
|
|
For IO-Link for MAC please check
here.