Worlds Most Compact Integrated Servo Motor
3000 and 4500 W
PRESS release: September 2023
Birkerød, Denmark - JVL A/S, one of the world’s leading producers in the field of integrated servo and stepper motors, has developed a new high power integrated servo motor that are based on previous designs and customer feedback collected for many years and offers a wide pallet of options and possibilities which makes this product fit into almost any application. JVL’s newest additions to their portfolio is a complete, high-capacity integrated servomotor MACmotor with rating of 3.0 and 4.5 kW at 3000 RPM and 3 times peak torque.
New Compact Motor
The MAC motor® sets completely new standards for the performance and size of servo controls. With a length of only 330 mm for a 4500 W motor and with a torque of 14.3 Nm and 38 Nm peak at 3000 RPM this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130 mm. This has only been possible through the use of very compact motors and the development of electronics and mechanics that utilize the latest technologies and manufacturing methods.
Power Supply and Energy Savings
Powering this motor is easy since it only requires connection of the main voltage of 3x400 VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.
Powering this motor is easy since it only requires connection of the main voltage of 3x400 VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.
Other Advantages
One of the big advantages of using the integrated MACmotors is that you don't need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time and money for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated.
In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.
One of the big advantages of using the integrated MACmotors is that you don't need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time and money for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated.
In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.
All-in-one unit
MAC motor® has everything built-in including motor, encoder, drive electronics, control electronics with ePLC™ and optional Ethernet or CAN bus integrated into one compact unit. All major industrial Ethernet protocols like Profinet, EtherNet/IP, EtherCAT, SERCOS, ModbusTCP/UDP and Powerlink are available.
Options include absolute multiturn encoders and STO (safe torque off, SIL3).
MAC motor® has everything built-in including motor, encoder, drive electronics, control electronics with ePLC™ and optional Ethernet or CAN bus integrated into one compact unit. All major industrial Ethernet protocols like Profinet, EtherNet/IP, EtherCAT, SERCOS, ModbusTCP/UDP and Powerlink are available.
Options include absolute multiturn encoders and STO (safe torque off, SIL3).
Industrial Ethernet
When using JVL’s industrial Ethernet you will gain a unique feature: using JVL’s universal software MacTalk® you can change between the different Ethernet protocols just by making a firmware update—it is free-of-charge and you can do it as many times as you like! Choose between Profinet, EtherNet/IP, SERCOS, EtherCAT, Powerlink and ModbusTCP/UDP.
All Ethernet
modules have built-in Ethernet-switch making cabling easy: you can daisy-chain
Ethernet cables from motor-to-motor. Function blocks (FB) for Siemens PLCs and
Add-On-Instruction (AOI) for Rockwell Allen Bradley ControlLogix PLCs are
available for download. Additionally, each motor can be equipped with an
IO Junction Box for collecting sensor inputs or trigger outputs.
Graphical Programming
In stand-alone applications you will undoubtedly like our graphical
programming environment ePLC™. Writing embedded PLC programs is very easy and
can be done even by end-users. You do not have to be an experienced PLC
programmer to make ePLC™ programs: the icon-based graphical programming
environment does the job for you. Just click on the command icon you want and
the program line is created for you. Programming is similar for all integrated
motor families: QuickStep®, ServoStep™ and MAC motor®. No matter the number of
I/O points in the actual motor, each digital input and output and analog input
can be used in the program: you can query single or multiple input conditions
and branch accordingly to other parts of your program. Motion commands are
available with different kinds of relative or absolute movements. Jumps and IF
commands, timers and other functions are also available as well as register
calculations. All registers and parameters in the motor can be accessed and
most can be changed if required.
Connect a suitable color touch operator panel (HMI) and the operators can key-in values and parameters to the motor as well as monitor operations.
Connect a suitable color touch operator panel (HMI) and the operators can key-in values and parameters to the motor as well as monitor operations.
Read more about MAC3000 and 4500 here: MAC3000/4500-G
Read more about JVL´s Integrated Stepper Motors here: MIS - Integrated Stepper Motor
Read more about JVL´s Integrated Servo Motors here: MAC - Integrated Servo Motor
Read more about JVL´s Interface Modules for Servo Motors here: MAC00 - Expansion Modules
For further information, please contact:
JVL A/S, Bregnerødvej 127, 3460 Birkerød, Denmark.
Tel. +45 4582 4440. E-mail: jvl@jvl.dk. Web:
www.jvl.dk
About JVL - JVL is a world leader within the development and production of efficient and compact integrated servo motors and integrated stepper motors. MAC motor® are a series of integrated brushless servo motors (up to 4500 W and 12 kW peak) and ServoStep™ are a series of integrated stepper motors (up to 25 Nm). Both motor series include motor, encoder, drive electronics, control electronics with ePLC™ and optional Ethernet integrated into one compact unit. All major industrial Ethernet protocols like Profinet, EtherNet/IP, EtherCAT, SERCOS, ModbusTCP/UDP and Powerlink are available.
Options include: absolute multiturn encoders, STO (safe torque off, SIL3) and brakes.
JVL has more than 30 years of motion control experience and are well known for their development and production of highly specialized integrated motors with industrial Ethernet and customized improvements. The close co-operation with customers and representatives results in cost-effective and technical optimized solutions for both basic and advanced motion control applications.
JVL's wide selection of quality products for motion control applications include: Integrated brushless servo motors, integrated stepper motors, AC servo motor controllers, motor drivers (DC, AC and steppers), brakes, gearboxes, hollow rotary actuators and HMI touch panels.
Options include: absolute multiturn encoders, STO (safe torque off, SIL3) and brakes.
JVL has more than 30 years of motion control experience and are well known for their development and production of highly specialized integrated motors with industrial Ethernet and customized improvements. The close co-operation with customers and representatives results in cost-effective and technical optimized solutions for both basic and advanced motion control applications.
JVL's wide selection of quality products for motion control applications include: Integrated brushless servo motors, integrated stepper motors, AC servo motor controllers, motor drivers (DC, AC and steppers), brakes, gearboxes, hollow rotary actuators and HMI touch panels.
JVL A/S Bregnerødvej 127 DK-3460 Birkerød Denmark
Tel: +45 4582 4440 Fax: +45 4582 5550 E-mail: jvl@jvl.dk
Tel: +45 4582 4440 Fax: +45 4582 5550 E-mail: jvl@jvl.dk
