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HBAC - Electric Cylinder Actuator

 
Electric Cylinder actuator with ball screw for NEMA17 and NEMA23 stepper or servo motors.
The electric cylinder is a mechanical linear axis with a rod piston. The drive component consist of a motor driver spindle screw which convert the rotary motion to the linear motion of the rod piston.
 
 
Features:
  • Rod style. Captive actuator
  • Standard Rolled ball screw
  • Flange for NEMA17/23
  • Build in magnet for reed sensor
  • Holes in flange for mounting bracket
  • Non rotation rod piston
  • Optional high quality screw from Hiwin
  • optional IP65 protection

For OEM orders +25pcs can shaft diameter and housing be machines according to customer request.


NEMA17 Ball Screw Actuator
NEMA23 Ball Screw Actuator
Ball Screw Actuator for Integrated Servo Motor MAC400
Coupling for NEMA23 Ball Screw Actuator
HBAC Electric Cylinder Actuators

 
Under normal use, the guaranteed life is 10,000 km.
The use of inverted hanging can not be applied to the standard specifications.

Part number
Size Input motor shaft [mm]
mm/rev
Total length [mm]
Stroke
[mm]

NEMA17
Stroke exceeds 150 mm, a deflection will occur, in this case please reduce the speed
HBAC46-RB35D4T2H050A
Flange 47x47 mm
Ø8
2.0
184
50

HBAC46-RB35D4T2H250A
Flange 47x47 mm
Ø8
2.0
384
250

NEMA23
Stroke exceeds 300 mm, a deflection will occur, in this case please reduce the speed
HBAC55-RC03D4T2R100A
Flange 57x57 mm
Ø10
5.0
274
100
HBAC55-RC03D4T2R300A
Flange 57x57 mm
Ø10
5.0
474
300

HBAC55-RCX4D4TXR130A
Flange
57x57 mm
Ø12
5.0
304
130

NEMA23 Reverse parallel motor mount
Stroke exceeds 300 mm, a deflection will occur, in this case please reduce the speed
HBAC55-RN03D4T2R100A
Reverse parallel motor mount
Flange 57x57 mm
Ø10
5.0
396
100

HBAC55-RN03D4T2R500A
Reverse parallel motor mount
Flange
57x57 mm
Ø10
5.0
794
500

Integrated Servo Motor MAC40x
Stroke exceeds 400 mm, a deflection will occur, in this case please reduce the speed
HBAC66-RE05D4T2W150A
Flange 66x66 mm
Ø14
10.0
317
150

 
 
Accessories Inner diameter [mm] Outer diameter [mm] Part number Photo
Bushing adapter sleeves for motor, brake, gear, actuator
5, 6.35, 8, 9.53, 10, 16 6.35, 8, 9.53, 10, 12, 14, 19 Read more here
 


HBAC46-R...
Coupling Ø8
HBAC55-R...
Coupling Ø10
HBAC66-R...
Coupling Ø14
Technical data
Rod shaft thread
M10x1.25, 22 mm long
M12x1.25, 24 mm long
M16x1.5, 32 mm long
Input shaft
Ø8x24 mm
Ø10x23 mm
Ø14x23 mm
Sleeves
See above table
See above table
See above table
Flange size
47x47 mm
57x57 mm
66x66 mm
Input deep groove Ball bearing (type number)
727: 7x18x6 mm
7000: 10x26x8 mm
7201: 12x32x10 mm
Mounting position (↑↓←→)
Any
Any
Any
Recommended JVL Motors MIS17x, MIS23, MAC083
MIS23x, MAC14x, MAC320
MIS23x, MIS34x , MAC40x


Mechanical data

Screw Spindle design Rolled ball screw
Rolled ball screw
Rolled ball screw
Screw precision grade
C7
C7
C7
Max torsion angle of the piston rod degree ±0.1
±0.1
±0.1
Life time [km] (1) 10,000 km 10,000 km 10,000 km
Lubrication (2) Lubricated for life Lubricated for life
Lubricated for life
Spindle pitch mm/rev 1, 2, 2.5
2, 4, 5, 10
5, 10, 16, 20
Screw rod diameter 8 mm
12 mm
16 mm
Max. stroke
300 mm
600 mm
800 mm
Output range [N]
Lead 1 mm: 425-5100
Lead 2 mm: 340-5100
Lead 5 mm: 1360-4080
Lead 10 mm: 680-4080
Lead 5 mm: 1360-6800
Lead 10 mm: 680-5400
Max feed force 2175 N
6477 N
8000 N
Velocity range [mm/s]
Lead 1 mm: 40-200
Lead 2 mm: 50-250
Lead 5 mm: 80-250
Lead 10 mm: 80-500
Lead 5 mm: 50-250
Lead 10 mm: 60-500
Max speed 125 mm/s
500 mm/s
1000 mm/s
Max acceleration 0.025 m/s
0.15 m/s
0.25 m/s
Max static axial force
4000 N
12000 N
17000 N
Max rotational speed
3000 RPM
3000 RPM
3000 RPM
Reversion backlash ball screw 0.1 mm
0.1 mm
0.1 mm
Repetition accuracy
±0.01 mm
±0.01 mm
±0.01 mm
No load detachment peak torque 200 RPM without rod sealing (IP42)
0.32 Nm
0.32 Nm
0.64 Nm
No load driving torque 200 RPM with rod sealing (IP54)




Material


End parts
Painted die casting aluminum
Painted die casting aluminum
Painted die casting aluminum
Aluminium profile material
6061-T6
6061-T6
6061-T6



Weight


Basic weight with 0 mm stroke kg* 1.4
2.1
3.7
Additional weight per 10 mm stroke kg* 0.04
0.06
0.11
Moving load with 0 mm stroke kg* 0.263
0.577
1.025
Moving load per 10 mm stroke kg* 0.017
0.026
0.047



Mass moment of inertia

With 0 mm stroke kgcm2* 0.13
0.7
0.7
Per meter stroke kgcm2/m* 0.13
0.9
0.9
Per kg working load kgcm2* 0.0023
0.03
0.03



Environmental condition

Ambient temperature °C 0 - 40
0 - 40
0 - 40
Storage temperature °C -20 to +80
-20 to +80
-20 to +80
Protection piston rod Std. IP42. Optional IP65 Std. IP42. Optional IP65 Std. IP42. Optional IP65
Protection cylinder Std. IP42. Optional IP65 Std. IP42. Optional IP65 Std. IP42. Optional IP65
Relative air humidity 20 - 80
20 - 80
20 - 80



Maximum permissible loads on the piston rod


Fxmax static N

Mxmax Nm

Mymax, Mzmax

F (L=0 mm stroke) 340 N
340 N
680 N
F (L=150 mm stroke) Value can be higher but depends on duty cycle, speed, acceleration etc. 340 N
340 N
680 N



Standards


Mounting dimensions corresponds ISO21287 (20-25) and ISO15552 (32-100 )
ISO21287 (20-25) and ISO15552 (32-100 )
ISO21287 (20-25) and ISO15552 (32-100 )
Withdrawn ISO 6431, DIN ISO 6431, VDMA 24 562, NF E 49 003.1 and UNI 10290
ISO 6431, DIN ISO 6431, VDMA 24 562, NF E 49 003.1 and UNI 10290
ISO 6431, DIN ISO 6431, VDMA 24 562, NF E 49 003.1 and UNI 10290
Note (1): Please contact JVL for precise lifetime calculation based on actual load and conditions.
Note (2): For special purpose can optional grease pipe be mounted
 
 
Calculations:
 
Calculation of electric cylinder output force: F = T * 2 * Pi * R / L * N
F: Output force of electric cylinder [kN]
T: Motor output torque [Nm]
R: Transmission ratio
L: Lead of screw rod [mm]
N: Efficiency: Generally, the total efficiency of electric cylinder is 85%, but the efficiency will vary according to the actual use
 
Calculation of electric cylinder speed: M = [(v / 60) * L] / n
M: Linear speed of servo electric cylinder [mm/s]
V: Rated speed of servo motor [r/min]
n: Reduction ratio
L: Lead of screw rod [mm]
 
Calculation of service life of electric cylinder: L10 = (Ca / Fm) 3 * L = (Ca / Fm) 3 * (T * N * 2 * Pi * R / F)
L10: Service life of electric cylinder [km]
Fm: Average load borne by electric cylinder [kN]
Ca: Basic rated dynamic load of lead screw nut [kN]
L: Lead of lead screw [mm]
T: Motor output torque [Nm]
N: The total efficiency of electric cylinder, is 85%
R: Transmission ratio
F: Output force of electric cylinder [kN]

 


DETAILED
 


 

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JVL A/S Bregnerødvej 127 DK-3460 Birkerød Denmark
Tel: +45 4582 4440 Fax: +45 4582 5550 E-mail: jvl@jvl.dk
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